My Funked-Up Cider

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Making hard cider is stupid-easy. My 1-gallon experiment included pre-pressed cider, a 200ml slurry of my house “bug” culture, and a small addition of nutrients. The up-front investment of time was approximately 30 minutes.

Update 8/2/14: Full Review

Fall in New York. A chill in the air, leaves on the ground, and a butt-ton of apples at the green market. During a recent trip to the Grand Army Plaza market, nearly every purveyor of produce was selling a variety of apples. Along with these apples came the real prize — jugs of apple cider. The trick is finding minimally processed juice unadulterated with Potassium Sorbate. Sorbates create a stable product by inhibiting the yeast’s ability to reproduce. This works great at preventing cider from inadvertently fermenting and becoming alcoholic, but also makes the juice tough, if not impossible, to use for the production of hard cider. After talking to five different stands selling sorbated juice, I found Tree-Licious Orchards out of Warren County, NJ. Their juice was not only sorbate-free, but had already begun to show the tell-tale signs of early fermentation.

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This past NHC, Chris Baker gave a talk about cider and suggested that juice should be supplemented with Fermaid-K and DAP to help ensure a healthy and complete fermentation. His suggested rate was 1/2 tsp. Fermaid-K and 1/4 tsp. DAP per five gallons. After measuring and weighing out the nutrients, this works out to 0.54 grams Fermaid-K and 0.31 grams DAP per gallon of juice.

There is a good amount of precedence for making funky ciders. The Spanish have a knack for making tart, dry, complex, Brett-bombs; a naturally occurring event if the native yeast and bacteria residing on apple skins are left to their own devices.

My goal with this experiment is to produce a cider with a healthy dose of bacteria-derived acidity to make up for the fact that the juice I used was likely comprised of primarily culinary apples containing little balancing acid and tannin. With some luck, the acidity will help balance out the cider while preventing the cider from becoming too watery or austere.

Recipe:

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One gallon of funked-up cider ready to start fermenting.

Juice:
1-Gallon Non-Sorbated Cider
My juice had a starting gravity of 1.050. If this ferments out completely, it should leave me with a 6.5% ABV cider.

Nutrients:
0.54 grams Fermaid-K, dissolved in water
0.31 grams DAP, dissolved in water

Yeast:
200ml House Bug Culture
My culture started with microbes obtained from commercial beers including Cantillon Rose de Gambrinus, Russian River Beatification, and Tilquin Gueuze.

Process:

  1. Sanitize 1-gallon jug, stopper, and airlock.
  2. Pour in juice, nutrients, and yeast.
  3. Let cider ferment.

Culturing Bottle Dregs

Primary fermentation for my Lambic-like beer was completed using Wyeast 3278, a Lambic-inspired blend consisting of a Belgian Saccharomyces strain, a Sherry strain, two Brettanomyces strains, a Lactobacillus strain, and a Pediococcus strain. The ratio of each microorganism is meant to emulate the exponentially more diverse cultures found in spontaneously fermented beers. Many brewers report that this particular blend tends to produce beers of much less complexity and acidity than what is found in traditional Lambics. In an attempt to add a bit of diversity to the microorganisms in my beer, I cultured and grew three different commercially available beers. Each of these were subsequently pitched into individual 1-gallon secondary fermenters containing the beer fermented previously with Wyeast 3278.

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Cantillon Rose de Gambrinus, Tilquin Gueuze, Russian River Beatification

Growing up Your Cultures

Culturing yeast and bacteria from commercial bottles of beer is a fairly straightforward process. The main requirement is that the beer must not be filtered or pasteurized and is as fresh as possible. Luckily, this applies to many different craft beers. A little Googling will typically help you figure out if the commercial beer you’re wanting to grow yeast from can be successfully cultured.

Step 1 – Drink the Beer
It would be criminal to not consume the beer you’re culturing dregs from. Upon opening the bottle, I carefully flame the opening with a lighter. The intent is to grow what is living inside the bottle not whatever might be hanging out on the outside. I then carefully pour the beer into a glass, leaving as much sediment as possible in the bottle.

Step 2 – 200ml of 1.020 Wort
Before opening the bottle, I have 200ml of 1.020 sanitary wort made, chilled, and ready to go. To create this, I combine 12 grams of dry malt extract, a pinch of yeast nutrient, and 200ml of water in a 500ml Erlenmeyer flask and boil it for 5 minutes on the stove top to sanitize before chilling in a water bath. I pour this chilled wort directly into the bottle containing dregs, swirl it up, and cap it with a stopper and airlock. When culturing the low cell counts found in bottles of beer, I like to use an airlock to hopefully limit the amount of oxygen in the bottle and decrease the likelihood of something like acetobacter growing within. I leave this at room temperature for at least a week.

Step 3 – 200ml of 1.060 Wort
For the next step, I prepare 200ml of 1.060 wort in a 500ml Erlenmeyer flask (34 grams DME). I then swirl and pour the entire contents of the bottle I’m culturing into the concentrated 1.060 wort. This dilutes the wort back down to a reasonable growing concentration (1.040 or so) and has worked well for me as a second step. Again, I use a stopper and airlock to limit O2 availability. I let this ferment out for at least a week.

Step 4 – Chill, Decant, & Pitch
At this point in the process, I am able to see some fermentation activity in the flask. Once activity slows, I chill the culture for a few days to let it settle out, and then carefully decant and pitch the slurry. The amount of viable microorganisms in solution at this point works well to give additional character to beers, which have already been partly or completely fermented. If I wanted to use what I’ve grown as a primary fermenter, it would require an additional starter and step-up in order to produce enough viable yeast for primary fermentation.

So, how do they taste?

Before pitching my grown dregs, I tasted each sample and took notes for future comparison with the finished beer. I also wanted to ensure that none of the samples contained hints of acetic acid; which could be indicative of the presence of acetobacter which could spoil the beer.

Cantillon Rose de Gambrinus Culture
Fairly dry, some light residual sweetness left behind. Moderate plastic / burnt rubber Brett phenolic with a very light horse blanket earthiness. Sourness is low, but lactic in character. Pretty mild at this point.

Tilquin Gueuze Culture
Nice big, tart lactic nose. Some nice funky Brett horse blanket character with a touch of plastic phenol. Some tropical fruit esters, which are pretty nice. This beer has the most Brett character and sourness of the three cultures. This beer is the driest of the group yet pours with an odd-looking viscosity — probably the ‘ropey’ character often attributed to Pediococcus.

Russian River Beatification Culture
The sweetest and least fermented of the group. Tamest beer in terms of traditional Brett funk and sourness. This sample had a great tropical nose that is probably a Brett-derived ester. Very pleasant. It’ll be interesting to see where this one goes.

How about the base beer?

At the time that I racked the base Lambic to secondary it had fermented from 1.047 to 1.014 over the course of two weeks. It appears that the turbid mash produced the low fermentability I was hoping for.  The beer has a big peppery saison-like character with only a hint of tartness or Brett funk. The biggest surprise was the substantial hop bitterness and tannin in the beer. I used de-bittered hops, purchased directly through Hops Direct, which appear to have contributed a considerable amount of bitterness. I’m hopeful that since this is a long-term project the bitterness will age out. My primary concern is that the hop alpha acids will inhibit the lactic acid bacteria I’m hoping takes hold and sours the beer over time.

This is Not a Lambic

This is not a pipe.  - Magritte

This is not a pipe. – Magritte

This is not a Lambic. Many folks would call this beer a ‘pseudo-Lambic’ (pLambic), but I’m not a fan of the term. What is clear, however, is that this is the beginning of a new tradition of wild fermentation for my homebrewery.

Traditionally, Belgian Gueuze is produced by blending portions of 3-, 2-, and 1-year old Lambic. My aim with this project is to create a similar beer, using a similar recipe and methodology, while using cultured microorganisms. With some luck, this beer will become the 3-year-old aged component of a Gueuze-like blend. Of course, there are differences. Foremost, my beer is not fermented spontaneously with microbes resident in my brewery; I live way too close to the Gowanus Canal to do that. Instead, I am relying on a blend of both yeast and lactic acid bacteria produced by Wyeast and then splitting the fermentation into secondary fermenters containing a variety of cultured commercial ‘bugs’.

Aged hops used in the boil.

Aged hops were acquired from Hops Direct and used in the boil. They were quite … cheesy.

Odd looking gray goop leftover in the mash tun.

Odd looking gray goop leftover in the mash tun, a result of the turbid mash.

For this beer, I am using a very traditional blend of raw unmalted wheat and pilsner malt. I undertook a traditional turbid mash which, in a nutshell, involves pulling liquid from the mash, boiling it, and then returning it to the mash in order to hit specific temperatures. By boiling the thin portion of the mash (as opposed to the thick portion in decoction brewing), you end up denaturing a large portion of enzymes and creating a starch-filled ‘turbid’ wort. All of this is done with the intent of creating a very dextrinous wort providing fuel for the extended fermentation that this beer will undergo.

Recipe

Size: 4.25 gal
Efficiency: 74%
Attenuation: 90% (predicted)

Original Gravity: 1.047 SG
Terminal Gravity: 1.005 SG (predicted)
Color: 3.43 SRM
Alcohol: 5.58% SBV (predicted)
Bitterness: 0.0 IBU

Ingredients:
5 lb (64.5%) Belgian Pils (Castle)
2.5 lb (32.3%) Wheat Raw (Rahr)
4 oz (3.2%) Acidulated Malt (Weyermann)

3.25 oz  AGED Cascade (0% AA) – added during boil, boiled 90 m
0.5 ea Whirlfloc Tablets (Irish moss) – added during boil, boiled 15 m
0.5 tsp Wyeast Nutrient – added during boil, boiled 10 m

1 ea WYeast 3278 Belgian Lambic Blend™

Turbid Mash:

113.0 °F – 10m
136.0 °F – 5m
150.0 °F – 30m
162.0 °F – 20m
167.0 °F – 20m
175 °F – 10m

Fermentation:
1. Chill to 70°F and keep at 70°F until activity slows (1 week+).
2. Raise temp to 75°F 3 days

Secondary:
1. Rack to (3) 1-gallon glass jugs
2. Inoculate with (3) different cultures:

a. Cultured Cantillon Rose de Gambrinus
b. Cultured Russian River Beatification
c. Cultured Tilquin Gueuze

Three cultures are being stepped up and added into separate secondary fermenters.

Three cultures are being stepped up and added into separate secondary fermenters.

 

A Tale of Three Saisons (with Brett)

Intent. In food, beer, architecture, art, everything — a clear vision is key to truly honing your craft.

Along those same lines, I’ve gotten to the point where the intent of most batches transcends beyond simply creating something delicious to consume. I feel like each batch needs to serve a broader purpose, specifically, learning about the impact of various ingredient choices and processes.

1-gallon each of Brettanomyces Bruxellensis, Brettanomyces Lambicus, and cultured Crooked Stave Surette.

1-gallon each of Brettanomyces Bruxellensis, Brettanomyces Lambicus, and cultured Crooked Stave Surette inoculated saison.

The intent of this beer is to see how citrusy American hops meld with various strains of Brettanomyces. Specifically, I’ve taken a pretty typical saison recipe, tweaked the fermentability of the wort by creating a higher proportion of long-chain sugars to be consumed during a secondary Brett fermentation, and hopped it to higher levels using American varietals. I am using the notoriously fickle Dupont strain which is nice and fruity, but painfully slow — something that will work well with a super-attenuative Brett strain.

Inoculating with cultured Crooked Stave Surette microbes.

Inoculating with secondary microbes.

The base beer was allowed to ferment with Wyeast 3724 until approximately 54% apparent attenuation was achieved (about 3 weeks) before being transferred into secondary 1-gallon fermenters, where each beer was dosed with different bugs:

  • White Labs Brettanomyces Bruxellensis
  • White Labs Brettanomyces Lambicus
  • Cultured Crooked Stave Surette (cocktail of Brett, Lacto, etc.)

With some luck, in about 6-10 months I’ll have bottles of each variety ready for consumption.

The Recipe

Size: 4.54 gal
Efficiency: 72%
Attenuation: 94.0%

Original Gravity: 1.055
Terminal Gravity: 1.003 (Projected)
Color: 5.32 SRM
Alcohol: 6.24% ABV
Bitterness: 16.4 IBU (Calculated but doesn’t account for whirlpool isomerization)

Ingredients:
7 lb (76.7%) Pilsner Malt (Dingemans)
1 lb (11.0%) Munich 10L Malt (Briess)
1 lb (11.0%) White Wheat Malt (Briess)
2 oz (1.4%) Acidulated Malt (Best Malz)

8 g (5.7%) Citra™ (14.1%) – added during boil, boiled 60 m
20 g (14.1%) Citra™ – WHIRLPOOL (14.1%)
1 oz (20.0%) Simcoe® – WHIRLPOOL (13.0%)
2 oz (40.1%) Citra™ Leaf – HOP BACK (13.8%)
1 oz (20.0%) Centennial Leaf – HOP BACK (10.0%)

0.5 ea Whirlfloc Tablets (Irish moss) – added during boil, boiled 15 m
0.5 tsp Wyeast Nutrient – added during boil, boiled 10 m

1 ea WYeast 3724 Belgian Saison™

Mash:
60m – 152 °F
10m – 168 °F

Notes:
Final Volume into Fermenter = 3.5 Gallons
Yeast Required =  125 billion (per Mr. Malty)
Yeast Production Date: 6/26/13
Yeast Starter = 1L @ 1.040 on stir plate (per Mr. Malty) =  4 1/8oz. DME

Fermentation:
1. Chill to 66* F and allow to free rise to room temp (high 70’s)
2. Keep at room temp until fermentation stops
3. Rack to (3) 1-gallon purged FVs and Pitch Secondary Cultures

Secondary Fermentation:
Rack to 3 separate 1 Gallon FVs.
Pitch with (3) different cultures:
1. Brett Bruxellensis (Whitelabs)
2. Brett Lambicus (Whitelabs)
3. Crooked Stave Surette Culture

Brettanomyces Pitching Rate:
White Labs Brett Vial: 50 million / ml
(Per White Labs FAQ: http://www.whitelabs.com/yeast/wlp650-brettanomyces-bruxellensis)

Target Secondary Pitch = 20,000 / ml / degree plato (0.02 million / ml / degrees plato)

12.62 plato X 3785 ml (1 gallon) x 20,000 = 955,334,000 (0.95 billion)

Pitch 19.1 ml of slurry from each vial into one gallon